1996-2004 1st Gen Tacoma 3.5-Inch Long Travel Kit

Regular Price $3,511.85
Sale Price $3,511.85 Regular Price $3,696.69
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SKU: 96000BK

Transform your vehicle's off-road capability with the TOTAL CHAOS +3.5" Long Travel Kit. Designed for serious adventurers, this suspension system increases the track width by 3.5" per side and bolts directly to the factory control arm mounting locations. With up to 12.5" of 4WD wheel travel, this kit ensures exceptional stability, performance, and durability on even the most rugged trails.

Engineered with premium materials and components, the kit includes uniball upper control arms, internally gusseted lower control arms, and customizable dampening capabilities. Whether you're tackling rocky terrains or enjoying high-speed desert runs, this long travel kit is built to handle extreme conditions while enhancing ride quality.

Key Features:

  • Extended Track Width: Upper and lower control arms extend track width by 3.5" per side for improved stability and handling.
  • 12.5" of 4WD Wheel Travel: Achieves maximum wheel articulation and off-road performance.
  • Uniball Upper Control Arms: Equipped with 1" TOTAL CHAOS uniballs featuring heat-treated stainless steel ball and race for superior strength and corrosion resistance.
  • Enhanced Bushing Design: Urethane bushings minimize deflection compared to stock rubber bushings, providing a tighter off-road feel and enhanced trail handling.
  • Reinforced Lower Control Arms: Fully boxed, internally gusseted arms with dual shock tabs for increased strength and dampening options.
  • Secondary Shock Compatibility: Dual shock tabs allow for installation of TC-specific external bypass shocks, giving you tunability for added vehicle weight or terrain customization.
  • Adjustable Limit Strap Clevises: Ensure proper droop wheel travel while allowing adjustments over time as straps naturally stretch.
  • Durable Brake Lines: Includes DOT-approved stainless steel braided brake lines that resist expansion under pressure for reliable performance.
  • Premium Hardware: Features TC custom 17-4 stainless steel hi-misalignment spacers and Grade 8 mounting hardware for secure installation.

Additional Information:

  • Installation Requirements:
    • TC modified Tundra axles are required to retain 4WD (sold separately).
    • Fiberglass fenders are mandatory for proper fitment.
    • Extended travel shocks are not compatible; use TC-specific 2.5" long travel coilovers.
  • Made in the USA: Handcrafted with a 3-stage powder coat finish, including a durable clear coat for long-lasting protection.
  • Compatibility: Not compatible with 4"-7" spindle/drop bracket lift kits.